Metal Fabrication Process | Precision Cutting Service https://precisioncuttingservice.com Fri, 03 Dec 2021 08:42:46 +0000 en-US hourly 1 https://precisioncuttingservice.com/wp-content/uploads/2024/11/cropped-pcs-logo-1-32x32.png Metal Fabrication Process | Precision Cutting Service https://precisioncuttingservice.com 32 32 Why Should You Hire a Metal Fabricator with a Proven Quality Control System https://precisioncuttingservice.com/metal-fabrication-quality-control-system/ Fri, 05 Nov 2021 11:01:04 +0000 https://precisioncuttingservice.com/?p=1513 Quality is the key to a successful metal fabrication project—it ensures consistent results and customer satisfaction and, for the fabrication shop, promotes customer loyalty and repeat business. Consequently, partnering with a metal fabrication vendor that adheres to the highest quality standards is of paramount importance. Serving as a one-stop solution, a reputable metal fabrication company will reliably take care of all the services you need in one place.

Metal Fabrication

At Precision Cutting Service, we handle the entire metal fabrication project, from start to finish. Our team manages cutting, forming, powder coating, assembling and welding, for example, so you do not have to coordinate with multiple vendors. Our state-of-the-art waterjet systems will fulfill all your cutting requirements without restrictions on materials, size, shape, and design complexity. We have served engineers, machine shops, furniture designers, artists, architects, and contractors across the country, and we are well-equipped to handle your next metal fabrication project.

Quality Control Systems – An Overview
To achieve consistent quality in a metal fabrication shop, that company must implement a proven quality control system. These systems enable a thorough review of a business’s operations, services and products to eliminate errors and streamline lengthy processes that hamper efficiency and output quality. A well-executed quality control system correlates directly with a company’s performance, with benefits including reduction in waste, increased workplace safety, enhanced employee performance, customer loyalty and more.

Precision Cutting Service’s procedures and processes comply with the highest quality standards and provide dependable results to our customers. We offer more than 25 years of proven QC experience, one of the most capable facilities in the nation, a skilled and knowledgeable team, the confidence of hundreds of repeat customers, state-of-art waterjet cutting systems, and a commitment to training, equipment upgrades and improving workflows.

Accountability
The overarching benefits of a quality management system are accountability and transparency, coupled with a company’s commitment to continuous improvement. With effective quality control in place, a company’s team is in a great position to work together to reduce errors, minimize waste and focus on efficient and effective resource utilization. It also helps them respond more effectively and faster to customer needs. Moreover, a proven quality control system not only empowers a company to offer competitive pricing to its customers but ensures that its output meets customer expectations and boosts repeat business.


From one-off simple assemblies to complicated builds and large production runs, Precision Cutting Service works closely with customers nationwide to produce dependable, cost-effective products. Bring us your design as a sketch, blueprint, or fully developed CAD or PDF file, and we will turn it into reality. Contact us today to learn more—either online or by phone 912-233-9550.

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Everything You Need to Know About Metal Fabrication https://precisioncuttingservice.com/metal-fabrication-process/ Thu, 30 Sep 2021 08:22:46 +0000 https://precisioncuttingservice.com/?p=1507 Metal fabrication is the process of building machines and structures from raw metal material, and it involves cutting, welding, machining, forming, and assembly. It might seem daunting, but a reliable and experienced service provider can streamline the process and make your concept a reality easier and for less money than you might think. If you are in search of one, Precision Cutting Service might be your best choice.

With more than 25 years of experience, we are a one-stop shop for expert metal fabrication services. From concept to end-product, we assist with all phases in-house so you only need to work with one vendor. We service gasket manufacturers, machine shops, furniture designers, graphic artists, architects, contractors, and others who have come to rely on our expertise to fulfill their project requirements. Our manufacturing team includes industry veterans who can handle both simple assemblies as well as complex designs. Not limited by the material, shape, or size, our state-of-the-art waterjet cutting systems enable us to provide quality and precise burr-free cuts with superior finishes. Follow along to learn more about our process and how we achieve our results.

Metal fabrication

Metal Fabrication Process

Our metal fabrication capabilities include design, material selection, cutting, bending, shaping, drilling, powder coating, welding, and assembly. We start by building the scope of work to determine service requirements and manufacturing approaches. Clients can provide us with their designs in numerous different formats, such as a design document, a sketch on a napkin, a mechanical illustration, a blueprint with exact dimensions, or PDF and CAD digital files—or even the piece or part or structure they need to have fabricated. We’ll then create a manufacturing plan that’s translates the design into programming for our waterjet cutting systems.

Our waterjet systems are equipped with computer-driven, robotically controlled cutting nozzles that operate at pressures up to 60,000 psi. With the largest and most comprehensive area available, we can cut and assemble metals into any shape or size. Once the metals are cut to size, we may bend the material and/or add weather-resistant color (powder coating). We’ll bolt or rivet pieces together, if needed, and weld as required. With our state-of-the-art facility in Savannah, Georgia, we handle all the processes from start to finish to provide the best experience to our customers.Water Jet Cutting Nozzle

Metal Fabrication Application

Versatile, adaptable and cost-effective, metal fabrication is leveraged by construction, automotive, aerospace, appliances, healthcare, mining, energy, and others to build products of various functions and size. At Precision Cutting Service, we fabricate residential furniture, commercial stair railings, custom cut dimensional signs, floors, structural steel, gates and doors, sculptures, outdoor furniture, car parts, hand tools and more.

Metal Fabrication Benefits

COST EFFECTIVE

Unlike other cutting technologies, waterjet cutting is fast, consumes less energy, and requires virtually no post cut finishing, such as sanding. Its advanced part nesting capabilities help keep material waste and the costs associated with it to the minimum. Once cutting is complete, cut parts are assembled in-house to avoid duplicate handling. Additionally, Precision Cutting Service has established relationships with reputable material vendors that enables us to provide multiple material options at a competitive prices.

CUSTOMIZABLE

As our waterjet cutting nozzles are controlled by CNC, they can cut complex and intricate parts, as small or smaller than a dime, for example. The technology makes use of highly pressurized and extremely thin jets of water to cut through any material, including the hardest superalloys. It can also cut stone, including marble and granite, vinyl composite tile (VCT), porcelain, stainless steel, aluminium, foam, plastic and all sorts of rubber. So, whatever your metal fabrication requirements are, our waterjet cutting systems will be able to accommodate them.

If you are looking for a metal fabrication service provider that can turn your vision into reality, look no further than Precision Cutting Service. One of our friendly staff will guide you through our services. We guarantee competitive pricing and timely delivery. Contact us online or call 912-233-9550 today.

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What Is Metal Fabrication? Process, Application & Benefits https://precisioncuttingservice.com/what-is-metal-fabrication-process-application-benefits/ Wed, 18 Aug 2021 10:26:13 +0000 https://precisioncuttingservice.com/?p=1477 Whether for everyday products, such as hand railings, or large parts for heavy equipment and machinery, metal fabrication is an application that is relied on by most industries. In short, it is the process of building structures from various metals and involves cutting, welding, bending, machining, forming, and assembly. A reliable and experienced metal fabrication service can help streamline the process for you. Indeed, if you are in search of one, you’ll be well-served by using Precision Cutting Service for your next project.Metal Fabrication

With more than 25 years of experience, we are a one-stop-shop for expert metal fabrication services. From concept to end-product, we assist with all the processes in-house so you only need to work with one vendor. We service architects, engineers, contractors, artists, manufacturers, machine shops, furniture designers, and others. Our manufacturing team consists of industry veterans who can handle both simple assemblies and complex designs. Not limited by the material, shape, or size, our state-of-the-art waterjet cutting systems enable us to provide quality and precise burr-free cuts with superior finishes.

Metal Fabrication Process
Our metal fabrication capabilities include design, material selection, cutting, bending, shaping, drilling, powder coating, welding, and assembly. We start by building the scope of work to determine service requirements and manufacturing approaches. Our clients provide us with a design, such as a sketch on a napkin, a professional illustration, a blueprint with exact dimensions, or PDF or CAD digital files, which we, in turn, load into our computer-driven water jet cutting systems.

These systems are equipped with robotically controlled cutting nozzles that operate at pressures up to 60,000 psi. With the largest and most comprehensive capabilities available, we can cut and assemble metal into any shape or size. Once the metal parts are cut to size, we’ll add color, if required, by powder coating them, which also makes them weather and damage-resistant. Last, we bolt and/or weld everything together to precise dimensions. With a state-of-the-art facility in Savannah, Georgia, we handle all the processes from start to finish to provide the best experience for our customers.

Metal Fabrication

Metal Fabrication Application

Every industry uses metal fabrication to create small and large products. Versatile, adaptable, and cost-effective, this process is leveraged by construction, automotive, aerospace, appliances, healthcare, mining, energy, and several others. At Precision Cutting Service, we have produced a variety of products, including railings, dimensional metal signs, boxes, electrical cradles, sculptures, gates, walls, doors, outdoor furniture, car parts, hand tools, and more.

Metal Fabrication Benefits

Cost-Effective
Unlike other cutting technologies, waterjet cutting is fast and consumes little energy. Its advanced part nesting capabilities keep material waste and the cost associated with it to the minimum. And, once the cutting is complete, cut parts are assembled in-house to avoid the costs and communication issues associated with duplicate handling. Additionally, Precision Cutting Service has established good relationships with material vendors that allow us to provide multiple metal options to our customers with top-notch quality at competitive pricing.

Customizable
Because the nozzles of our waterjet cutting systems are controlled numerically by computer (CNC), they can cut complex and intricate parts, as small or smaller than a dime and as large or larger than a full-size automobile. The technology makes use of highly pressurized and extremely thin jets of water to cut virtually any material, including the hardest superalloys. It can also cut stone, including marble and granite, vinyl composite tile (VCT), porcelain, foam, plastic, and all sorts of rubber. So, whatever your metal fabrication requirements are, you can count on our waterjet cutting systems and experienced staff to accommodate them.

No Secondary Finishing
Waterjet cutting provides a smooth edge and delivers exact cuts with tolerances of .003”± every time. Post cut sanding, filing, brushing, or polishing is never required to clean up edges.

If you are looking for a metal fabrication service that can turn your vision into reality, look no further than Precision Cutting Service. Our skilled and friendly staff will be delighted to guide you through how that can happen. Contact us online or call 912-233-9550 today!

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