As a pioneer in this domain, Precision Cutting Service distinguishes itself by providing state-of-the-art materials and services to meet the varied demands of clients in all industry sectors. This blog explores how they, with their modern waterjet cutting systems, are influencing how gaskets are being produced today and will be in the future.

Waterjet Cutting

This technology is strong, fast, economical and adaptable, and is especially useful for producing gaskets from metals, polymers, rubber, and composites. These sophisticated waterjet cutting systems use programmatic digital front ends and fine, high-pressure streams of water to precisely shape custom or standard gaskets on demand in volumes both large and small. It is perfect for cutting both intricate and straight forward designs that often prove to be challenging for less-flexible technologies.

Precision

A critical requirement for gasket production is precision and repeatability. The waterjet cutting systems that Precision Cutting Service employs dependably cut designs, either as one-offs or as repeat orders, with tolerances as tight as .003,” in thicknesses up to 8” and in sizes as small or smaller than a dime or as large or larger than a full-size SUV. While this flexibility is important for all industries, it is essential for aerospace, medicine and petrochemicals, where a leak or pressure seal failure could cause catastrophic damage, injury or death.

 Material Versatility

There are any number of materials available for producing dependable gaskets and Precision Cutting Service leads the way in custom cutting them for industries nationwide. Three of the more commonly used materials are:

• Silicone—perfect for gaskets in automotive engines, aircraft fuel lines, and electronic components because of its resilience to heat, chemicals, and UV light.
• Rubber— a great material for gaskets in machinery, various sealing applications, and power transmission systems because of its strength, flexibility, and adaptability.
• Non-asbestos fiber—suitable for gaskets in boilers, furnaces, and other demanding applications. It offers safety, fire resistance, and high-temperature tolerance.

If you are looking for proven gasket solutions, reach out to Precision Cutting Service today. You can use their online contact us form, or their online quote form, or you can simply call 912-233-9550. Our friendly and knowledgeable staff will be delighted to answer your questions and further explain how our waterjet cutting capabilities will help you achieve the results you want.

Waterjet cutting is perhaps the best way to produce gaskets of all shapes, sizes and thicknesses— in quantities large and small—for just about any piece of equipment. This is especially true for custom applications. From food and beverage processing, to oil refining, to aerospace manufacturing and every industry in between, you’ll find both standard and custom gaskets produced by top water jet cutting firms to be cost effective, accessible and highly dependable.

Precision Cutting Service is one of the nation’s leading gasket manufacturing firms. Founded more than 29 years ago, its waterjet systems can tailor industry specific gaskets from just about any type of industrial gasket material. Our reputation for excellence is founded on our ability to produce high-quality custom cut gaskets with incredible speed and accuracy, and for prices that beat other forms of gasket production. Take a look at our blog to learn more about how our custom gasket cutting services can make your life easier.

 Benefits of Custom Cut Gaskets Using Waterjet Technology 

1. Unparalleled Precision

The tiniest deviation from the intended dimensions of a gasket can lead to leaks, inefficiencies, accidents and costly downtime. Our waterjet cutting nozzles guide an extremely fine high-pressure stream of water to shape the gaskets you need with unparalleled precision. These nozzles are directed by our sophisticated computer numerical control (CNC) software to make the most intricate or routine cuts so that your gaskets always perform as specified. Every edge is clean, smooth and well-defined, and never require post finishing, like trimming burrs or other irregularities.

2. Material Selection

Waterjet cutting technology accommodates various materials to meet the specific requirements of diverse industries and applications. It can cut rubber O-rings or flange gaskets. It can cut metal gaskets from materials like stainless steel, brass, bronze or aluminum. It can also produce plastic, neoprene, and Teflon® gaskets, among others, for chemical resistance.

3. Speed and Efficiency

Waterjet technology significantly accelerates the process of gasket cutting because, in part, it enables a variety of pieces to be nested and cut from large sheets of material without the need for reprogramming, saving labor setup and handling. In addition, the pressurized stream of water it uses to make its cuts is razor sharp, keeping cutting resistance to a minimum.

4. Reduction in Material Waste

In addition to the nesting capabilities outlined above, the precision of waterjet cutting technology minimizes material waste. The CNC software we use ensures that each cut is optimized for the least amount of material necessary.

5. Complex Geometries and Prototyping

Waterjet technology can cut intricate shapes and complex geometries with ease. This advantage is invaluable when dealing with custom or prototype gaskets. Whether you’re designing a new component that requires a unique sealing solution, or you need to prototype gaskets for testing and evaluation, a proven waterjet cutting firm, like Precision Cutting Service, offers unparalleled flexibility.

With unrivalled precision, versatility in material selection, and efficiency, Precision Cutting Service provides gasket solutions for every industry. To learn more, use our online form to Request for a Quote, or call 912-233-9550 or send us an email to sales@precisioncuttingservice.com.