Waterjet cutting is perhaps the best way to produce gaskets of all shapes, sizes and thicknesses— in quantities large and small—for just about any piece of equipment. This is especially true for custom applications. From food and beverage processing, to oil refining, to aerospace manufacturing and every industry in between, you’ll find both standard and custom gaskets produced by top water jet cutting firms to be cost effective, accessible and highly dependable.

Precision Cutting Service is one of the nation’s leading gasket manufacturing firms. Founded more than 29 years ago, its waterjet systems can tailor industry specific gaskets from just about any type of industrial gasket material. Our reputation for excellence is founded on our ability to produce high-quality custom cut gaskets with incredible speed and accuracy, and for prices that beat other forms of gasket production. Take a look at our blog to learn more about how our custom gasket cutting services can make your life easier.

 Benefits of Custom Cut Gaskets Using Waterjet Technology 

1. Unparalleled Precision

The tiniest deviation from the intended dimensions of a gasket can lead to leaks, inefficiencies, accidents and costly downtime. Our waterjet cutting nozzles guide an extremely fine high-pressure stream of water to shape the gaskets you need with unparalleled precision. These nozzles are directed by our sophisticated computer numerical control (CNC) software to make the most intricate or routine cuts so that your gaskets always perform as specified. Every edge is clean, smooth and well-defined, and never require post finishing, like trimming burrs or other irregularities.

2. Material Selection

Waterjet cutting technology accommodates various materials to meet the specific requirements of diverse industries and applications. It can cut rubber O-rings or flange gaskets. It can cut metal gaskets from materials like stainless steel, brass, bronze or aluminum. It can also produce plastic, neoprene, and Teflon® gaskets, among others, for chemical resistance.

3. Speed and Efficiency

Waterjet technology significantly accelerates the process of gasket cutting because, in part, it enables a variety of pieces to be nested and cut from large sheets of material without the need for reprogramming, saving labor setup and handling. In addition, the pressurized stream of water it uses to make its cuts is razor sharp, keeping cutting resistance to a minimum.

4. Reduction in Material Waste

In addition to the nesting capabilities outlined above, the precision of waterjet cutting technology minimizes material waste. The CNC software we use ensures that each cut is optimized for the least amount of material necessary.

5. Complex Geometries and Prototyping

Waterjet technology can cut intricate shapes and complex geometries with ease. This advantage is invaluable when dealing with custom or prototype gaskets. Whether you’re designing a new component that requires a unique sealing solution, or you need to prototype gaskets for testing and evaluation, a proven waterjet cutting firm, like Precision Cutting Service, offers unparalleled flexibility.

With unrivalled precision, versatility in material selection, and efficiency, Precision Cutting Service provides gasket solutions for every industry. To learn more, use our online form to Request for a Quote, or call 912-233-9550 or send us an email to sales@precisioncuttingservice.com.

This technology transforms manufacturing and maintenance, impacting automobiles, aerospace, and maritime industries. In this article, we explore waterjet cutting’s mechanics and its profound influence on transportation.

What is Waterjet Cutting

Waterjet Cutting is a unique cutting method that uses a fine, high-velocity stream of water to cut a wide variety of materials accurately and efficiently, among them steel, aluminum, titanium, composites, ceramics and glass. The cutting steam is guided over large tables by computer driven nozzles that achieve incredibly tight tolerances of ±.003.”

One of the nation’s top waterjet cutting companies that supports the transportation sector is Precision Cutting Service. Founded in 1994 in the country’s fourth largest container port, Savannah, Georgia, they dependably help automotive, aerospace and maritime meet the increasing demands of their customers.

Automobile Manufacturing

In the automobile industry, precision and accuracy is of utmost importance. This is where waterjet cutting services come into play. It is a crucial manufacturing process for crafting a variety of intricate components, including parts for chassis, interiors, and panels.

The power and precision of waterjet cutting is also used to create complex shapes with minimal waste, which substantially reduces production costs and material waste. Furthermore, because it is a “cold” cutting method, it eliminates the damage from heat-affected zones that occur with traditional cutting methods, like lasers, preserving, in turn, the structural integrity of the material it cuts.

Aerospace Innovations

Waterjet cutting is also an established cutting method in the aerospace industry, because of its ability to cut precision components. From turbine blades to fuselage panels and more, aerospace engineers trust waterjet cutting’s vast capabilities to create stress-free components that will enhance safety, performance and fuel savings.

Maritime Excellence

The maritime companies leverage the power of waterjet cutting to manufacture all sorts of ship and boat components, including hull sections, engine parts, and intricate cabin gear. In addition, Waterjet cutting’s ability to work with diverse materials in various strengths and thicknesses has helped improve maritime manufacturing lead times without compromising quality.

Future Prospects for Waterjet Cutting

To learn more about waterjet cutting and how it can help your transportation business, contact Precision Cutting Service today! You are also welcome to call us at 912-233-9550 or email sales@precisioncuttingservice.com. Last, you can send us a quote request using our online quote form found on our website. Either way, you’ll receive a prompt, courteous, and informed response that will help you find the solution you need.

Read on to learn why industries like aerospace, automotive, electronics, transportation, marine, healthcare, construction and more others depend on waterjet cutting firms like Precision Cutting Service to support their operations.

Versatility and Adaptability
Waterjet cutting offers significant benefits because it effectively cuts a wide range of materials, such as stainless steel, titanium, aluminum, ceramics, composites, stone, glass, and more.

Whether businesses require cutting intricate automotive parts, precise architectural components, or delicate decorative pieces, waterjet cutting can handle these tasks economically, dependably and proficiently.

Its versatility allows businesses to outsource their precision cutting needs to a single firm like Precision Cutting Service. As a result, turnaround time is shortened, accuracy is improved, costs are reduced and the hassles associated with managing numerous vendors are eliminated.

Boost Efficiency and Productivity
Waterjet cutting uses a fine, highly pressurized steam of water to make its cuts expeditiously. This stream is driven by sophisticated software through a system specific nozzle to ensure precision, maximize material yield and promote cutting speed. Each cut is smooth and exact, eliminating the need for post finishing like sanding, filing or polishing.

As a result, waterjet cutting enables businesses to get more parts from their material, faster, more precise and ready to ship than other cutting technologies.

Cold-Cutting Process
It is worth noting that waterjet cutting is a cold-cutting process. This means that it doesn’t generate heat while cutting material, making it suitable for heat-sensitive materials like plastics, composites, and food products, where thermal distortion is a concern. In fact, waterjet cutting preserves the integrity of the material it cuts so that manufacturers can depend on receiving the exact product they ordered, not one that is chemically or structurally altered.

To learn more about how waterjet cutting can help you and your business, contact our resourceful and friendly customer service staff today! Send us a note via our Contact Us website page, call 912-233-9550, or send us a quote request using our online form.

Waterjet cutting is one such method, and Precision Cutting Service is one of the nation’s leading waterjet cutting firms. For more than 29 years, they have consistently produced thousands of extraordinarily precise and dependable parts for the aerospace industry. And they do so for other industries, too, including automotive, marine, transportation and food processing, among others.

With tolerances of ± .003,” Precision Cutting Service’s waterjet cutting systems use a fine, highly-pressurized and incredibly sharp stream of water to cut a wide range of materials, including stainless steel, aluminium, titanium, composites, plastics, rubber, marble and more. They routinely cut intricate designs, complex parts and routine shapes with a high degree of precision. Indeed, they are exactly the type of proven resource the aerospace industry needs.

Here’s why:

1.   Precision

As mentioned earlier, their cutting tolerances are ±.003,” which means there is never a variation in size or thickness, and all the parts they make fit and function as designed. Each component part is cut to exact specifications and there are never any irregular edges. Every part is smooth and free of defects, ensuring optimal fit, performance and safety.

2.   Versatility

The aerospace industry requires components made from a variety of materials, including, as mentioned above, stainless steel, aluminium, titanium, composites, plastics, rubber and more. Precision Cutting Service’s waterjet cutting systems effortlessly cut these materials in thicknesses up to 6” and lengths up to 12’ to produce the parts their aerospace customers require.

3.   Reduced Material Waste

Traditional cutting methods often produce significant amounts of wasted material that increase manufacturing lead-times and costs. This is because the blades they use or the heat they generate sometimes destroy edges or alter the chemical composition of the material they are cutting. Also, because conventional cutting systems cannot nest products as tightly as Precision Cutting Service’s waterjet cutting systems can, they typically use more material than necessary.

4.   Time-Saving

The aerospace industry is fast-paced and tends to require quick or on-demand turnaround times. Waterjet cutting systems, partly because they are driven by powerful software and computers, cut faster than conventional cutting methods. Additionally, they do not require tool changes, which further reduces production times. Best, the staff at Precision Cutting Service understands the need for speed and, with their experience and capable technology, makes certain their aerospace customers receive their parts when or before they need them.

5.   Cost-Effective

In sum, waterjet cutting systems are simultaneously efficient and effective, saving time and money in both the near term and long run. Plus, waterjet cutting is precise, virtually eliminating the possibility of a catastrophic error.

To learn how your firm can improve quality, enhance safety and save money by engaging the services of a waterjet cutting company, contact Precision Cutting Service online, or give us a phone call (912-233-9550), or send us an email (sales@precisioncuttingservice.com) with your questions or specifications. We will respond promptly and you will be pleased with the solutions we offer.

1.     Reduced Material Waste

One of the biggest advantages of waterjet cutting technology is that it significantly reduces material waste. Other cutting methods, such as plasma cutting and laser cutting, generate a tremendous amount heat when cutting material, which often causes the composition of the material to change—in particular, melting and warping—which can render the parts they produce unusable.

Waterjet cutting, on the other hand, uses an incredibly fine, high-pressure stream of cold water to cut through virtually any material without causing damage. It also is guided by sophisticated software that determines the best way to nest the parts that need to be cut from a sheet of material, thereby increasing yield and reducing material waste. Additionally, the edges of the parts it cuts are always perfectly smooth, which eliminates the need for labor intensive post finishing, such as filing, sanding or polishing.

2.     Faster Cutting Speeds

Another advantage of waterjet cutting technology is that it cuts through materials much faster than traditional cutting methods. This is because the high-pressure stream of water it generates for cutting is more powerful and efficient that other cutting methods. And, as mentioned above, turnaround times are improved because post finishing labor is eliminated.

3.     Lower Maintenance Costs

Waterjet cutting machines require less maintenance than traditional cutting machines. In short, they basically only require water, specially engineered cutting nozzles and a sophisticated software to produce the parts to be cut. Other cutting methods require far more costly maintenance to keep them in good working condition. The lower the maintenance, the lower the overhead and the lower the costs of production.

4.     Versatility

Waterjet cutting technology is incredibly versatile and can cut through a wide range of materials, including plastic, rubber, composites, steel, aluminum, marble and more. Because every item it cuts can either be a standard or highly customized part, it is an ideal cutting method for many different industries, including aerospace, railroads, automotive, and medical device manufacturing. It is particularly well suited for dimensional sign manufacturers, petrochemical and food processing gasket users, flooring contractors, architects and interior designers in need of decorative floor medallions, and all manner of firms seeking unique and/or machine specific parts production.

5.     Increased Precision

Waterjet cutting technology offers unparalleled precision compared to traditional cutting methods. It is this precision that also helps keep manufacturing costs down. Material waste is kept to minimums that other cutting methods are not capable of achieving.

Also, its precision is what makes waterjet cutting an excellent choice for producing complex and intricate designs. Its incredibly fine and sharp pressurized stream of cutting water is capable of cutting tolerances as tight as ± .003.” But this precision is not just excellent for intricate projects. It is also perfect for quickly and accurately producing routine jobs as well, such as large volumes of industry specific gaskets.

Founded in 1994, Precision Cutting Service is one of the nation’s most trusted waterjet cutting firms. Their modern waterjet cutting systems and skilled staff help hundreds of companies each year reduce their manufacturing costs by delivering reliably efficient and effective cutting solutions.

To learn more, contact Precision Cutting Service today. Dial 912-233-9550, email sales@precisioncuttingservice.com, or use their convenient online quote form: https://precisioncuttingservice.com/request-a-quote/.

The pressurized water shoots through a small-bore nozzle, enabling it to cut tight tolerances up to .003.” It can also be enhanced with abrasives, such as diamond dust, to improve its cutting power. The resulting output is always a precisely cut product with smooth edges that do require secondary finishing.

As a leading waterjet cutting service provider, Precision Cutting Service employs multiple waterjet cutting systems to cut material as large as 6’ x 12’ and as thick as 8.” We also make intricate cuts in pieces as small or smaller than a dime. We produce top-quality gaskets, floor medallions, OEM parts, 3D signs and other products for hundreds of clients nationwide, and we can do the same for you. In short, we are well-equipped to fulfill virtually any cutting requirement efficiently and effectively.

Here’s a quick look at the material our waterjet machines can cut:
Stone
Granite, marble, porcelain and other hard natural materials do not provide a difficult cutting challenge for our water jet cutting systems. Our sophisticated waterjet cutting systems can cut the stone designs you require with relative ease. Floor medallions and kitchen backsplashes tend to be the most popular applications for stone.

Metals
Waterjet cutting is particularly effective for stainless steel, aluminum, iron, titanium and other alloys.

Some cutting methods, such as lasers and plasma devices, can change the chemical composition and properties of metal because of the heat they generate. This can be problematic for applications when maintaining the integrity of the metal is important.

Waterjet cutting, on the other hand, is the superior choice for cutting metals because it is a cold cutting technology that eliminates any possibility of damage to the material being cut. Plus, it is precise, fast and always leaves a smooth edge that does not require sanding or filing after the material has been cut.

Glass
Water jet cutting systems are and excellent choice for cutting glass. Their fine, precise streams of water prevent cracking, chipping or shattering, even when cutting small or complicated pieces. And every cut edge is as smooth as glass, so to speak.

Plastics and Composites
Again, heat-based cutting methods typically burn or melt plastic, making precise, clean cuts impossible. Saw blades can cut plastic but require a lot of post cut finishing, like sanding. In addition, saws are not particularly effective for making small, intricate cuts.

Waterjet cutting solves these issues. It maintains the integrity of the plastic or composite material and produces fast, precise, smooth and affordable cuts for everything from carbon fiber and rubber, to acrylics and foam—all to your exact specifications.

For more than 28 years, Precision Cutting Service has worked with gasket manufacturers, architects, corporate purchasing departments, machine shops, furniture designers and others to produce top quality parts and products. Always ready for assignments large or small, our friendly veteran team offers tailored solutions for your specific needs with responsive service and timely delivery.

Call (912) 233-9550 or email sales@precisioncuttingservice.com to learn more about our comprehensive waterjet cutting services. Alternatively, you can share your requirements online via our request a quote page. Our friendly team will get back to you promptly.

Using our advanced waterjet cutting technology, we economically and expertly produce gaskets that stand the test of the time and improve equipment’s performance and lifespan. If you are looking for a customer-first company that prioritizes quality, timely delivery, and competitive prices, you will be well-served to engage with us.

While there are several methods available to produce gaskets, including knife cutting, die cutting and laser cutting, here are some reasons why a waterjet cutting company should be your choice instead:

We Manufacture Custom Gaskets from Various Materials
Unlike other cutting techniques that produce dust, rough edges and change the material’s structural integrity, waterjet cutting does not stress the material is cuts. Our advanced waterjet cutting machines can efficiently produce gaskets up to 2.0″ thick with tolerances of up to ±0.003.” We can also cut your gaskets as small or smaller than a dime or as larger or larger than a full-size SUV. So, whether you are looking for custom gaskets made from soft materials such as cork, rubber or sponge, or hard materials such as glass, brass and copper, we get the job done. Not only are we unfazed by the size or material requirements, we can easily custom manufacture gaskets in any quantity.

We Help Save You Time & Money
Another benefit of choosing Precision Cutting Service for your gasket needs is the time and money you save. Waterjet cutting produces highly smooth edges on the first cut, which eliminates the expensive need for secondary finishing, enabling us to efficiently manufacture gaskets with a relatively quick turnaround time. Also, because of our precise computer controlled cutting nozzles, we generate higher yields from the material we cut, which in turn virtually eliminates material waste, saving you even more money and time.

We Tailor Our Service to Suit Your Needs
Our waterjet cutting systems allow us to tailor our solutions to your unique requirements and budget. We only supply high-quality sealing surfaces that can withstand high compressive loads, are magnetically detectable, provide EMI/RFI shielding, and have higher resistance to abrasion, chemical exposure and high temperatures. Lastly, our knowledgeable and experienced staff help you navigate our extensive choices and select the material that best meets the performance requirements of your application.

Our clients vouch for our excellent customer service and high-quality delivery, and it has led us to earn many word-of-mouth referrals. For example, here is what Joe Delehanty from Omni Services, Worcester, MA, had to say about their experience of working with our team:

“Omni Services in New England uses Precision Cutting Service because they are unfailingly reliable. They have been my primary water jet cutting vendor for more than 18 years; in fact, they are so reliable they’ll be my vendor for life. I have sent them hundreds and hundreds of jobs without incident, and their pricing is typically 35% lower than my local suppliers. The PCS staff is especially friendly, so much so that I consider them to be among my best business friends.”

In sum, Precision Cutting Service is one of the nation’s top custom gasket manufacturers and waterjet cutting service providers. Share your requirements today by filling out our online form. You can also call us at (912) 233-9550 or email sales@precisioncuttingservice.com.

When choosing a custom metal sign-maker, it is important to consider cutting technique, material, the precision and accuracy required for the project’s components, budget, time constraints, and, most importantly, the fabrication capabilities of the vendor.

With more than 28 years of experience, a state-of-the-art facility in Savannah, Georgia, a skilled and veteran team, and advanced waterjet cutting technology, Precision Cutting Service meets all the requirements and serves as a one-stop shop for your custom-cut metal sign needs. Managing the fabrication process in-house, from start to finish, we make your sign buying experience much easier because you only need to work with one vendor. So, whether you need outdoor company ID signs, or indoor guide signs and logos, or something else, we will deliver them on time and within your budget.

Read on to learn more about how we use waterjet cutting technology to deliver precisely cut, high-quality metal signs for various applications.

No Material or Size Constraints
Our high-pressure waterjets effortlessly and accurately cut through any metal, unlike plasma or laser cutting systems that have numerous limitations. Equipped with PC-driven, robotically controlled cutting nozzles operating at pressures up to 60,000 psi, our advanced waterjet cutting machines make precise, smooth cuts with superior edge quality for materials measuring up to 8″ thick or more. We can create intricate details on geometrically complex sign components with dimensions up to 12’ in length and 6’ in width while achieving tolerances up to ± .003.” Not only can we produce signs in the material you specify, but we also have a large inventory of different metals, in the event you need assistance with material selection.

Get It Right the First Time
Waterjet cutting is a cold cutting process, so there are never any heat-affected zones or distortions, such as melting, warping, or discoloration. It also eliminates the possibility of weakening or deformation that can occur with plasma or torch cutting. Our waterjet cutting systems produce clean cuts the first time and never require secondary finishing like sanding or polishing. This in turn speeds up manufacturing and saves time.

Cost Saving
Waterjet cutting is not just precise and fast. It also helps our clients save money. Using our advanced part nesting techniques, we minimize material waste, keeping prices economical. Plus, as we’ve mentioned earlier, our clients always avoid the expense of post finishing.

3D Signs
Nationwide, many signs are small, one-dimensional, and unimaginative. We help our clients break away from the mundane by creating compelling, custom dimensional signs that boost brand identity and deliver unique and powerful messages. Multi-layered metal signs, also known as 3D signs, distinguish your business in ways that simple flat signs can never do, especially when powder coated in various colors. Depending on the requirement, our team can, for example, fabricate large and striking three-dimensional letters that pop out from a contrasting backplate, or create distinctive foreground and background effects by stacking several layers of various images on top of one another to instantly capture the attention of passersby. In short, our only limitation is your imagination.

Environmentally Friendly
Other cutting techniques produce chemically contaminated waste or potentially harmful particles, but because waterjet cutting only uses water and never creates shavings or dust, it is the most environmentally friendly and safest metal cutting method there is.

Flexible
Precision Cutting Service works effectively with numerous design formats. We can accept a sketch on a napkin, a technical illustration or drawing, a blueprint with exact dimensions, and/or a PDF or CAD file. We can also re-engineer a sign (including enlarging, reducing, or reshaping) from a sign or other physical artwork you want to modify, replace or upgrade.

Breathe new life into that old storefront or create a brand new, awesome sign for your business. Contact Precision Cutting Service today for your custom signage needs. We make ideas happen. Request a quote or call (912) 233-9550.

At Precision Cutting Service, we use advanced waterjet cutting machines to create top-quality parts from virtually any material, and in shapes and sizes that range from simple and small to large and complex. Industries throughout the US, including aerospace, transportation, food processing, construction, healthcare, agriculture and more, rely on us every day to cut and fabricate their products, and we can do the same for you.

Precise Cuts
Generating very fine high pressure streams of water that do the cutting, waterjet cutting systems are equipped with computer-driven, robotically controlled cutting nozzles that produce exact, smooth, and burr-free cuts. The resulting superior edge quality is such that post-finishing, like sanding or polishing, is never required. Our state-of-the-art facility in Savannah, Georgia, is equipped with machines operating at pressures up to 60,000 psi, with incredibly tight tolerances of ±.003.”

Dimension Flexibility
Our waterjet cutting machines cut patterns and parts up to 12 feet long, 6 feet wide, and 8 inches thick. They can also cut them as small or smaller than a dime. So, whether you need artwork, custom patterns, logos, or geometrically complex designs, you can depend on waterjet cutting to deliver what you need. Indeed, at Precision Cutting Service, we like to say, “Our only limitation is your imagination.”

Preserving Material Integrity
A cold cutting technology, waterjet cutting never alters the chemical composition of the material it cuts, nor does it scar, burn or rip the material. Manufacturers, in particular, use waterjet cutting for machines that require tightly fitting parts. For the food industry, water jet cutting provides gaskets and other parts that help prevent cross-contamination. Likewise, in aerospace where accuracy is of prime importance, waterjet cutting technology helps teams avoid warping and cracks caused by heat zones that laser cutting and other technologies leave behind.

Give Waterjet Cutting a Try
For more than 28 years, Precision Cutting Service, has cut and fabricated products for hundreds of customers nationwide. Let us do the same from you. We make ideas happen.

Send us your specs via an email, sketch, CAD, PDF, vector file or the actual part you need us to fabricate. Or simply call us to learn more—912-233-9550. Our experienced and friendly customer service representatives will be delighted to walk you through the benefits Precision Cutting Service can add to your operation.

Cleaner results, precise cuts, reliable outputs, and cost savings are just some of the benefits our clients achieve from waterjet cutting. With impeccable precision, our computer assisted design and cutting capabilities help build dependable, cost-effective products. Pipe, steel, aluminum, titanium, iron, copper or brass—there is no limit to the materials our advanced waterjet systems can handle.

Here are some reasons why our cold-cutting technology might be the best choice for your next metal fabrication project:

1—No Material Limitations
When water is blasted at 60,000 PSI through a .15mm diameter nozzle, the stream of water released is so sharp and powerful that it can cut through virtually any material. In addition, depending on the material type, the stream water can be enhanced with abrasives to improve its cutting speed and power.

2—Versatility
Unlike laser cutting technology that can harm or distort material because of the extreme heat it generates, our waterjet cutting systems cut through material safety because they only use cold water. Also, lasers generally struggle to cut through thick material, whereas our waterjet machines easily cut material that is six or more inches thick. Plus, with tolerances of ±.003,” our waterjet cutting machines precisely cut straight-forward and geometrically complex designs with precision in sizes as small or smaller than a dime and as large or larger than a full-size SUV.

3—No Heat Affected Zones
As indicated above, laser cutting can burn, melt and change the chemical composition of the material it cuts. High temperatures from laser cutting technology often result in what are commonly called Heat Affected Zones. When this happens, additional finishing like sanding or polishing is typically required. Sometimes the freshly cut part is so badly damaged by the laser’s heat that the part needs to be replaced. Our water jet cutting systems completely eliminate heat related damage and post-cutting finishing requirements. Every cut our systems make is smooth, precise and guaranteed to perform as specified.

4—Cost-effective, Waste Reduction
The advanced part nesting capabilities of our waterjet cutting systems minimize material waste because it maximizes the number of parts that can be cut from a piece of material. Also, as mentioned earlier, the accuracy of our cutting capabilities eliminates the need for post-finishing, saving you both time and money.

We Make Ideas Happen
Our customers love our water jet systems as evidenced by their high-praise. If you are looking for proven help with a metal fabrication project, contact us today.

We have the extensive experience you need for large products, small products and everything in between. Send us your specs via an email, sketch, CAD, PDF or Vector file or the actual part you need us to fabricate. Or simply call us to learn more: 912-233-9550.